Expert Advice
Identifying and Addressing Common Facility Issues
Maintaining a safe, efficient facility means identifying issues early and knowing how to fix them. Here's what to watch for and what to do.
Corrosion and Chemical Damage
Fact: Areas exposed to harsh chemicals, such as secondary containment zones or CIP areas, can suffer severe corrosion, leading to concrete degradation and safety risks.
Signs
- Visible pitting, crumbling, or erosion of concrete surfaces
- Discoloration or peeling of protective coatings
- Frequent chemical spills or leaks that are not contained
Advice
- Schedule regular inspections to monitor the condition of these areas
- Use rapid-setting concrete for quick repairs to minimize downtime
- Apply chemical-resistant coatings to protect against future corrosion
Concrete Deterioration and Trip Hazards
Fact: Broken, spalling, or heaved concrete can create serious trip hazards and cause equipment damage, leading to costly repairs and potential safety violations.
Signs
- Uneven floors, visible cracks, or loose concrete
- Increased frequency of trips, falls, or damaged equipment like forklifts
- Employee complaints about rough or unstable walking surfaces
Advice
- Mark hazardous areas to prevent accidents until repairs can be made
- Repair damaged concrete using high-strength repair materials
- Regularly inspect saw cuts and joints to address early signs of damage
Moisture and Corrosion in Parking Garages
Fact: Parking garages are vulnerable to water infiltration and de-icing salts, which can cause significant structural damage over time.
Signs
- Cracks or spalling in concrete surfaces
- Pooled water or damp areas, especially after rainfall
- Rust stains indicating corrosion of reinforcing steel
Advice
- Apply waterproofing membranes to prevent water penetration and freeze-thaw damage
- Use sealants that resist de-icing chemicals
- Regularly inspect and repair expansion joints
Maintaining Hygiene and Safety in Food Processing Areas
Fact: Floors in food processing areas must meet strict hygiene standards and resist corrosive substances like animal waste and cleaning chemicals.
Signs
- Frequent buildup of grime and difficulty cleaning floors
- Corrosion or pitting in areas exposed to chemicals or by-products
- Visible wear in high-traffic areas such as production lines
Advice
- Use CFIA-approved coatings that are easy to clean and resist bacteria
- Regularly inspect and reapply chemical-resistant coatings
- Consider seamless, non-porous flooring that resists contamination
Handling Moisture and Traffic in Livestock Environments
Fact: Dairy barns and other livestock environments face constant moisture and animal by-products, which can quickly degrade flooring and create unsafe conditions.
Signs
- Wet, slippery surfaces that are difficult to clean
- Visible damage from heavy livestock traffic
- Odor or discoloration of flooring materials
Advice
- Install moisture-resistant coatings built for constant wet conditions
- Use textured, slip-resistant surfaces to prevent falls
- Schedule regular maintenance to address livestock wear and tear
Tank Linings and Containment Integrity
Fact: Tank linings must resist chemicals, high temperatures, and pressure to prevent leaks and contamination in industrial storage.
Signs
- Discoloration, blistering, or peeling of the tank lining
- Frequent leaks or signs of corrosion on tank surfaces
- Variations in the stored substance's quality or safety
Advice
- Inspect tank linings regularly for wear and corrosion
- Use chemically resistant linings matched to the stored substance
- Schedule timely reapplication to prevent costly leaks and contamination
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Expert Advice from Zimcoat
Facts, warning signs, and practical advice for common facility flooring problems.
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